Precision perfected with our digital twin
Achieve unrivaled precision with real-time thermal compensation.
What is TPM?
Thermal Precision Monitoring (TPM) is an advanced real-time thermal compensation solution that reconstructs temperature fields using model order reduction and temperature probe data.
It enables accurate thermal displacement estimation, allowing for precise thermal error compensation in industrial machines without requiring extensive operational data.
Why TPM?
Discover the benefits that make TPM the next-generation compensation solution.
Real-time compensation
Eliminates warm-up cycles and ensures stable precision throughout operation.
System understanding
Provides valuable insights into the thermal behavior of the system.
Minimal sensor setup
Efficiently reconstructs temperature fields with a limited number of probes.
Environmental adaptability
Robust to varying thermal conditions and unknown boundary effects.
Easy integration
Directly compatible with existing data integration and connectable to existing machine control systems.
Cost effective
Reduces scrap rates and improves production efficiency through better accuracy.
Industrial application
Predicting precision at Schwäbische Werkzeugmaschinen GmbH.
Thermal Precision Monitoring enables a physics-based understanding of how heat affects the machine structure, making thermally induced errors transparent and predictable in real time.
White paper
Predicting precision
This customer insight demonstrates how TPM enables high-fidelity temperature and displacement prediction and a better understanding of thermally induced errors with minimal implementation effort.
0.36 K
Temperature prediction RMSE
73%
Average RMSE reduction after compensation
5 μm
TCP displacement deviation
64%
Average peak-to-peak error reduction after compensation
Business impact
How it works
Our digital twin brings together physics-based modelling and real-time computing.
Temperature field reconstruction
Our digital twin uses model order reduction to estimate complete temperature fields using limited sensor input data, providing a comprehensive thermal map of your machine in real-time.
Thermomechanical deformation
Based on the reconstructed temperature fields, our algorithms compute thermal-induced displacements dynamically, identifying deviations before they affect your workpiece.
Monitoring and compensation
The system seamlessly integrates with machine controllers to adjust positioning in real-time, compensating for thermal expansion and contraction throughout the entire work envelope.
Getting started
Begin your journey to digital-twin-based error compensation with our simple onboarding process.
Consultation
Together, we will analyse your machine setup and thermal challenges to determine the potential and an optimal implementation strategy.
Setup
Our team will identify ideal temperature sensor positions based on your system's thermal effects.
Validation
We will verify TPM for your processes and support you with the integration into your system.